
| Using C4 Suspension & C5 Powertrain |
| About the Book When I started my project, I knew practically nothing about car restoration, mechanical details, or fiberglass repair. Oh, I knew where parts were supposed to be and basically what their jobs were, but I had never personally accomplished any of the work. But that didn't stop me. This book is written for do-it-yourselfers, by a DIYer. |
| Like most of us, I also had a limited budget. The book describes in detail how a novice can build a performance restomod in his garage. I show you how to build your car without the high labor costs associated with restoration shops. This book is for the less experienced, but will also appeal to the most savvy veterans of Corvette rebuilding and restoration. Sometimes trial and error was how I worked, sometimes research showed me what to do, but mostly I used my head. I make mistakes, always put safety first, and you get the benefit of both in my book. |

| My project is unique and uses three generations of Corvette: C1, C4, and C5. If your project uses any of these eras of Corvette, this book will help you. The body and trim are from the 1957 Corvette - the icon. This was the last year for single headlights and thirteen teeth in the grill. It was the first year that horsepower matched cubic inches through supercharging the engine. It was the year Corvette went racing - and won almost everything. |
| Chapter Description Pages: |


| My suspension and steering are from the late C4 era, and were bought from salvage yards. The front end is off of a 1996 Corvette Grand Sport. The GS was a limited production edition of the '96 Corvette. Bigger brakes were added for more stopping power, the LT4 engine was more powerful, and sway bars were beefier. The GS front end was perfect for this project. |
| The rear end is from a 1995 Corvette with automatic transmission. It includes the Dana 36 carrier with limited-slip differential. While I'm not building an automatic car, the Dana 36 is stout enough to handle the horsepower I added. The Dana 36 was only used on the Corvette. You will see how I upgrade the Dana 36, as well as, replace all bushings, u-joints, and braking components. The C4 Corvette is an excellent choice for suspension. Not only is it plentiful and economical, but is also has outstanding handling and braking characteristics. |

| The power for my project is the LS1. With 346 cubic inches, it puts out 350 horsepower and 340 lb/ft of torque in stock condition. Purchased from GM Surplus, this Corvette LS1 will get some upgrades that will increase its power numbers. Polished long-tube headers, internal upgrades, and possibly even forced induction will be part of my project. With six-bolt main caps and other structural stoutness, the LS1 will be more than enough to get my Corvette down the road. |

| Behind the LS1 is the Keisler Engineering Tremec T-56 Overdrive manual transmission. The first four gears are under ratio, while 5th and 6th gear are the overdrive gears. Tremec bought Borg-Warner's transmission business several years ago and they have improved the T-56 ever since. The T-56 and its variations has been the manual transmission in the C5 and C6 Corvette since those productions began. With a tolerance up to 700 horsepower, this unit will definitely be strong enough for my project. |
| This book does not talk over your head like most do-it-yourself manuals. It describes procedures in great detail and with numerous photos. Sidebars are used to help explain any background information that may help you understand the purpose and use of the parts and assemblies. Photos not only show the areas you are working on, but also use detailed pointers to explain important details of the procedures. In some cases, variations of a procedure are described. In all cases, the safety of you and the parts you're working on are always paramount. Click on any chapter description below or at the top of this page to learn more. |
| Each chapter contains a list of required and optional tools. Many instructional manuals do not, but I also explain how the tools are used and why they are important. Also covered is parts to save and parts to throw away. All new parts are listed with part numbers, manufacturer, and retail source at the end of appropriate chapters. Finally, the supplies you will need to do the job are listed with their respective sources. It's a turnkey book! |
